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Thursday, 18 June 2026

FORGE Smokehouse Pepperettes

Perfect—you’ve got exactly the setup to make killer pepperettes. I’ll convert your FORGE Jerky Formula into simple kitchen measurements and tune it specifically for jerky gun sticks (pepperettes).

🔥 FORGE Pepperette Formula (Kitchen Version)

🧂 Ingredients
2 lbs Ground Beef (Jerky Gun Batch)
1½ tbsp FORGE seasoning
1 tbsp brown sugar
1 tsp Morton curing salt (Tender Quick*) ⚠️ see note below
2 tbsp soy sauce
1 tbsp Worcestershire sauce
¼ cup cold water
½ tsp liquid smoke

⚠️ IMPORTANT – About Your Morton’s Cure
There are two common types:
If you have Morton Tender Quick
✅ Use 1 tsp per 2 lbs (as listed above)
If you have Morton Prague Powder #1 / Insta Cure #1
👉 Use ½ tsp per 2 lbs instead
Do NOT mix these up—they are different strengths.

🔧 Mixing (This matters more than people think)

Mix everything really well (2–3 minutes)
You want it to become:
Sticky
Slightly paste-like
👉 This gives you that proper pepperette “snap” texture

❄️ Resting (Your vacuum sealer = advantage)
Vacuum seal or cover tightly
Rest in fridge 12–24 hours

👉 Vacuum sealing = deeper, faster flavor penetration

🔫 Forming
Load into jerky gun
Use round tip for pepperettes
Keep thickness consistent

🌡️ Dehydrator Settings
155°F (68°C)
4–6 hours

Done When:
Firm with a slight bend
Not greasy on the outside
Internal temp hits 160°F (important for ground beef)

🔥 Flavor Tweaks (Worth experimenting)

More “Snack Stick” Style (like store-bought)
Add ½ tsp extra brown sugar
Add ¼ tsp extra liquid smoke

More Bold / FORGE Forward
Add ½ tbsp more FORGE
Add ½ tsp black pepper

Slight Maple Twist (huge potential for you)
Replace brown sugar with maple sugar

👉 This could easily become a MAPLE COAL pepperette line

💡 Real Talk (From experience)
80/20 will work—but you’ll see grease during drying
90/10 is your sweet spot for:
Texture
Shelf life
Clean bite

🧠 What You’ve Got Here
With:
KitchenAid Stand Mixer ✅
Jerky gun ✅
Dehydrator ✅
Vacuum sealer ✅

👉 You’re basically set up to produce a legit small-batch pepperette product, not just a hobby batch.

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